Centrifugal Disc Atomizer

Introduction

A Centrifugal Disc Atomizer is a specialized machine used to transform liquid into fine droplets through high-speed rotational force. Widely used in spray drying systems, it ensures uniform particle formation and is a key component in industries where product consistency and particle size are critical.

Application Area

Pharmaceutical industry
Food and dairy processing
Chemical manufacturing
Ceramics and powder metallurgy
Herbal extracts and enzymes production
Paints, pigments, and dyes industry

Uses, Material, and Features

Uses:

Spray drying of liquids into powder form
Achieving consistent particle size distribution
High-capacity atomization for continuous processing

Materials Used:

Stainless steel (SS 304/316) for corrosion resistance
Hardened alloy components for wear resistance
Balanced rotor for vibration-free operation

Features:

High-speed rotational disc for fine atomization
Adjustable atomizing speed for particle control
Easy-to-clean and maintain modular design
Uniform droplet size and distribution
Low energy consumption with high efficiency

Benefits

Enhances product uniformity and quality
Reduces processing time and energy use
Compatible with a wide range of liquid viscosities
Ensures operational reliability and long service life
Supports scalable production volumes

Conclusion

The Centrifugal Disc Atomizer is an essential machine for any industry requiring efficient and precise atomization. Its high performance, durable construction, and adaptability make it ideal for modern production lines that demand accuracy, efficiency, and reliability.

FAQs

Q1: What is the typical operating speed of a centrifugal disc atomizer?
A: Operating speeds can range from 3,000 to 25,000 RPM depending on the model and application.

Q2: Can this atomizer handle viscous liquids?
A: Yes, it is suitable for a wide range of liquid viscosities with proper adjustments.

Q3: Is it suitable for food-grade processing?
A: Absolutely. It is often constructed from food-grade stainless steel.

Q4: How often does the disc require maintenance?
A: With proper use, maintenance is minimal and usually involves periodic cleaning and bearing checks.