About US

We, Siddhi Vinayak Engineering are a renowned Spray Dryer, Flash Dryer, Spin Flash Dryer, Evaporator, Fluid Bed Dryer, Blowers, Feeding Systems, Hot Air Generator, Vibratory Fluid Bed Dryer manufacturer, exporter, supplier and service provider. These...

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Contact Info

Call Now

+91 9510061508

919898767079, +917948905756

Email Now

siddhivinayakengg12@gmail.com

Location

Plot No. 235, Pushpam Industrial Estate, Nika Tube Compound, Phase - I, GIDC, Vatva, Ahmedabad - 382445, Gujarat, INDIA.

Spray Cooler Manufacturer in Gujarat

Spray Cooler Manufacturer in Gujarat

Spray Cooler Manufacturer in Gujarat

Spray Cooler Manufacturer in Gujarat


Introduction

Need consistent spray cooling for heat-sensitive melts, waxes, and viscous formulations? Siddhi Vinayak Engineering designs pilot and production Spray Coolers that convert hot liquid feeds into dust-free granules or pastilles using controlled atomization and chilled process air—ideal for pharma, food, nutraceuticals, agrochemicals, and specialty chemicals.


Description

A Spray Cooler atomizes a molten or hot feed into a chamber with conditioned cool air. Droplets rapidly solidify into uniform granules or pastilles at temperatures below the product’s softening point. With precise air temperature/humidity control, interchangeable atomizers (two-fluid/pressure/rotary), sanitary contact parts, and easy cleaning, spray cooling improves flowability, reduces dusting, and enhances downstream handling and dosing.


Applications and Benefits

Applications Benefits
  • Fats, waxes, and lipids: nutraceutical beadlets, flavor encapsulates, confectionery fats
  • Agrochemicals & specialty chemicals: wax additives, resin pastilles, low-melting polymers
  • Pharma/excipients: melt granulation, taste-masking matrices, controlled-release carriers
  • Detergent & home care: wax dispersants, fragrance carriers, anti-dust granules
  • Cosmetic bases: butters, emulsifying waxes, conditioning agents
  • Low thermal stress—product solidifies fast, protecting actives and aromas
  • Uniform particle size for better flow, mixing, and packing density
  • Low dust and friability—clean handling and better operator hygiene
  • Scalable process parameters with reproducible quality
  • Energy-efficient vs. extended chilling or bulk solidification methods

Key Features of Spray Cooler

  • Interchangeable atomization: pressure nozzle, two-fluid nozzle, or rotary atomizer
  • Closed-loop chilled/conditioned air with precise temperature & RH control
  • Sanitary SS contact parts, smooth finishes, tool-less access for cleaning
  • Insulated chamber with viewports; HEPA filtration options for hygiene
  • Cyclone/collector or pastillation belt depending on product behavior
  • PLC-HMI with recipe management, alarms, trend logging, and batch reports
  • CIP/WIP-friendly layouts for fast changeover between products
  • Pilot to production scale with modular utilities and compact footprint

Where Spray Coolers Are Used

  • Food & Nutraceuticals: Encapsulated flavors, vitamins, omega oils in wax/fat matrices for stability and taste masking
  • Chemicals & Polymers: Wax/resin pastilles, low-melting additives, and polymer modifiers
  • Pharma & Excipients: Melt granulation for controlled release and improved compressibility

Why Choose Us?

With deep thermal-process expertise, Siddhi Vinayak Engineering delivers engineered spray cooling systems with validated airflow models, robust safety interlocks, and lifecycle support—covering trials, FAT/SAT, training, and preventive maintenance to keep your granulation line reliable.


Uses & Importance

Spray cooling converts difficult-to-handle melts into free-flowing, dust-free granules—improving dosing accuracy, blending, and packaging efficiency. Tight control of droplet size and cooling profile yields consistent particle attributes, reduces rework, and protects heat-sensitive components.


Manufacturer & Supplier Information

Siddhi Vinayak Engineering, Ahmedabad, manufactures Spray Coolers, Spray Dryers, Flash/Spin Flash Dryers, Fluid Bed Dryers, Evaporators, and allied equipment. Engage us for trials, atomizer selection, and chamber/collector configuration optimized to your product rheology and throughput.

FAQs

1. What feed types are suitable for spray cooling?
Hot melts or solutions that solidify on cooling—waxes, fats, resins, low-melting polymers, and active-loaded matrices.
2. How is particle size controlled?
By atomizer type, nozzle size, feed temperature/viscosity, and chamber air temperature & flow profile.
3. Can volatile aromas or actives be retained?
Yes—rapid solidification and low thermal exposure help retain volatiles; chilled, filtered air further minimizes losses.
4. What collection system should I choose—cyclone or belt?
Free-flowing granules suit cyclone/collector; tacky or larger pastilles often require a pastillation belt or tray cooler.
5. What utilities are required?
Chilled/conditioned air, instrument air for two-fluid nozzles, electrical power for fans/pumps/controls—sized to capacity.

Conclusion

Choose Siddhi Vinayak Engineering for dependable Spray Coolers that deliver uniform particles, low dust, and scalable, reproducible results—enhancing product stability and downstream efficiency.


Contact Details

Talk to our specialists today for tailored solutions and fast assistance.

Phone:

+91 9510061508

WhatsApp: Chat on WhatsApp
Address:

Plot No. 235, Pushpam Industrial Estate, Nika Tube Compound, Phase - I, GIDC, Vatva, Ahmedabad - 382445, Gujarat, INDIA.

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